Now that I’m more confident in my ability to make superhero costumes, I’ve decided to try and make a Huntress costume, based on the Justice League Unlimited animated series for DragonCon 2012.
Here’s my step-by-step process:
1. Concept art. I never start a costuming project without concept art. That way, I always have something to look at when I’m getting frustrated with a small detail.
2. Patterns and fabrics. My intent is to make everything from spandex this year with the exception of the pouches and belt. I’ll need black, purple and white.
| Since this is another “armorless” costume, I will use the same Green Pepper pattern I used for the Deathstroke costume, with some modifications – open tummy window and white stripe down the middle. I plan to make my own boots this time around, and all the tutorials I’ve found recommend 4-way stretch spandex. Luckily, this is what the pattern calls for as well. | ![]() |
| I ordered all my spandex from Spandex World again. It came very quickly! The picture doesn’t do the purple justice. It’s a nice deep purple color. Now I can get started on making this costume! | ![]() |
3. “Found” pieces. Some pieces can’t be made. For that, I turn to the power of the Internet, the local thrift store or the local craft store to complete the look.
| After last year’s frustrations with the gloves, I decided to not even try to tackle it this year. There will be enough frustration in my future with making a tummy window. So I bought these gloves from Leg Avenue. They’re not quite the fabric I wanted, but it took forever for me to find the length and style I wanted, so I’m willing to compromise on this. | ![]() |
| I ordered these shoes to use as the heels from Amazon | ![]() |
| My plan is to attach the tops of the thigh high boots to dance tights. I ordered tights from Dancewear Solutions | ![]() |
| I ordered this mask, also from Amazon, to modify to make the Huntress mask | ![]() |
| The gloves have pouches at the top of them. To duplicate this look, I ordered these arm running bands with pouches, which I intend to paint to match the purple fabric | ![]() |
| I plan to modify this belt buckle, also from Amazon | ![]() |
| As recommended, I picked up some ShurGrip soles to attach to the bottom of the “boots” | ![]() |
4. Making and customizing pieces.
| I’ve decided this year to try and make my own boots. I’ve got an amazing pattern from DJSpider, which I’ll be using with some modifications. I won’t be using a zentai suit, but instead use the “socks” made in the previous tutorial. But everything else will be the same as her process is described. After making the “socks”, I turned my attention to modifying the heel of the shoe. In the television show, Huntress has purple heels. This started with using spray-on adhesive and draping some purple spandex around the back of the heel. | ![]() |
| Once the glue was dry, I was able to trim down the extra fabric. Following the directions, I applied some hot glue to make a continuous color on the underside of the heel | ![]() |
| Then I was ready to put the “socks” over the shoes, following directions. I taped up the shoes and let them sit overnight. | ![]() |
| Now everything is dry! They look great and fit perfectly! I added the non-skid pads to the bottom of the toes, and I’m ready for walkin! | ![]() ![]() |
| I’m starting with the basic leotard pattern. I added extra fabric to the curve of the bottom to make a boy-short style | ![]()
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| I figured it’d make sense to add the white center stripe before I started attaching the top to the bottom, adding elastic and all that fun stuff. After some thought, it seems that a 2″ width on the stripe was the best course of action. Thick enough to keep in the cartoon-style, thin enough to still look good. After some experimenting, I decided to go with a basting stitch to attach it. Here’s my first attempt at attaching it, and making sure the center stripe is straight! | ![]() ![]() |
| Here’s the completed leotard, minus the belly window | ![]() |
| Since I made the center stripe 2″ wide, I decided to cut 2″ of black material off of either side. | ![]() |
| Here’s the leotard after the cuts were made | ![]() |
| I ended up running elastic along the top and bottom edges of the tummy window, the same way I put elastic in the armholes and neckline of the leotard (following the pattern instructions). The back of the leotard is going to be covered by a cape, so I’m not concerned with the stitching showing. Here’s the finished leotard. The orange belt is a hold-over from the Deathstroke costume, and is working as a placeholder until I can get a costume-appropriate one | ![]() |
| I was really unhappy with the top of the leotard after trying it on a few times. So, in the spirit of not remaking the whole thing, I decided to make a top. I used a combination of the current leotard, and the Deathstroke top | ![]() |
| I stitched up the back and left room at the neck for a 5″ zipper. Here are the finished photos (before adding the white line) | ![]() ![]() ![]() |
| I was really unhappy with how the first cape looked, so I’m trying again! For my second attempt, I found this pattern online for a Batman cape | ![]() |
| I started with the six-panel version (outlined by the red line), and cut six panels of equal size | ![]() |
| I then folded each panel in half and cut along the diagonal | ![]() |
| Here are all six pieces | ![]() |
| And here’s it after it’s sewn together | ![]() |
| Here are some views of it on | ![]() ![]() |
| The next challenge was to make sure the cape would stay in place. I turned to my old friends, snaps. I got some black snaps so they would blend in, just in case, and attached one half to the shirt | ![]() |
| Before attaching the other half of the snaps, I finished off the edges of the cape. The material is a gaberdine-type, and frays rather easily. Just a quarter-inch fold should do it | ![]() |
| Now we add snaps to the cape! | ![]() |
| Now that the cape will be secure on it’s own, it’s time to add the white trim! I struggled for awhile on how to do this – I didn’t want white thread showing on the black of the cape, and I didn’t want black thread showing on the white stripe. Final solution? White thread on the top of the machine, and black thread for the bobbin. | ![]() |
| The quilters are crying out with the disturbance in the Force, but the end result is totally worth it, even if it does give me a Dark Side point in sewing | ![]() |
| Now full steam ahead and add the white trim along the front edges. I elected to not put the white trim along the bottom, mostly due to possible time constraints. If there’s time before DragonCon, I might change my mind. But for now, the cape is complete, and I’m very pleased with how it turned out! | ![]() |
| After some extensive searching online, I settled on modifying an existing Batman mask. I traced the forehead ridge line of the mask, and the line of the nose. | ![]() |
| Using an Exacto blade, I cut along the line very slowly. The plastic was pretty soft and didn’t offer much resistance. | ![]() |
| Here are a few shots of the mask not on my face | ![]() ![]() |
| Since I’m going to be wearing it, I took the Dremel to the edges to round them out | ![]() |
| The mask, although an adult side, sits very tightly across the bridge of my nose. To remedy this, I put some open cell foam (like they use for couch cushions) inside the mask, in the nose. | ![]() |
| Initially, I was going to stretch spandex across the mask. This didn’t really work, so plan B was to paint the mask. I picked up some Testor’s Purple-licious. Here’s the first coat | ![]() |
| A few coats and a clear coat later, and we’re ready to go! | ![]() |
| The Huntress’ best-known weapon is her handy crossbow. Brian found this one for me | ![]() |
| Since it’s for DragonCon, the crossbow doesn’t have to be functional – it just looks awesome. I stretched some black elastic for the string of the crossbow. This eliminates the functionality of the weapon almost entirely, but still offers a great silhouette. | ![]() |
As with most superheroes (and villains!), there is a lack of brown-haired people. I didn’t want to wear a wig, since this will be in Atlanta during some of the hottest days of the year, so I thought I’d try my hand at temporary dye.
This is my regular hair color, grey streaks and all. I did not wash my hair before applying hair color. I don’t know enough about coloring hair to know if that will be an issue. Also, my hair is very thick. With box dyes, I usually require the entire box, and sometimes two boxes to get full color coverage (which is why I tend to stay with colors close to my natural color)
My first test:
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| Manic Panic’s Raven | After application |
Pros: good coverage of grey; easy to clean up afterwards and off of skin
Cons: takes a lot to do just a small part; leaves hair with a bit of a “gel” feel, although this was included in the product description
Final review: I’d totally recommend this for something like a Rogue streak, or doing tips for Arkham City Harley. I’m not sure it’s something I want to use on my entire head, although it might be good for touch ups
Second test (on the left-hand side of the picture this time):
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| Midnight Black from Streaks ‘n Tips | After application |
Pros: easy to use; easy to clean up afterwards and off of skin; leaves hair feeling pretty soft and manageable
Cons: takes a while to dry; as with all aerosols, there was a lot of “over spray”. While it cleaned up easy enough, I had to wipe down the whole bathroom just to make sure I didn’t leave any residue
Final review: I think this will be my product of choice for this costume. I may need to put a layer of hairspray or some other kind of sealant on to keep the black from smudging fingertips
Final Result
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| Roux’s Fanci-Full Temporary Color, Black Rage | After application |
Pros: easy to apply, dries without residue
Cons: takes a while to apply for me, because of all the hair I have
Final review: This is what I ended up using at DragonCon. The color looked good all day, didn’t smudge off on anything, and even held hairspray
I’m pretty girl-stunted, so street makeup isn’t one of my fortes. After some online research, it seems a lot of ladies do the equivalent of stage makeup when having their picture taken, especially at cons. So I picked up a few things
Thanks to Tim Burton, the options for eye makeup for this costume gives me a lot of choices. Here are some of the considerations
Our friend over at Phoenix FX recommended purple eye liner and combining the pink and purple lipstick.